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Industrial Laser Cleaning Equipment

Laser Cleaning: Precise, cost effective, Ecologic, High Quality and VERY Affordable

Lasermach develops and produces the world's most advanced industrial laser cleaning equipment for manual and automated use at a very affordable Pricing.

 

LASERMACH-SWIPE© : LASER CLEANING SYSTEM

Swipe2Clean: ECOLOGICAL SURFACE CLEANING AT THE SPEED OF LIGHT

In a period of time where climate change and eco-efficiency has never been more important, laser cleaning is the technology of the future. Lasers can "shoot" dirt, paint or even toxic layers from surfaces without producing secondary waste, which makes it a very environmentally friendly technique.  

Laser cleaning uses intelligent technology in its processes of use. In an extremely short time, a significant quantity of energy (in the form of light) is inserted into the surface that needs to be cleaned. These laser beams are absorbed by the pollution layer and reflected on the substrate. A layer of gas, evaporated dirt, is then created between the two layers, which ejects the contamination off the substrate. The laser effectively then ‘shoots’ the dirt from the surface.

Contact-free laser cleaning is a superior alternative to many conventional cleaning technologies in industrial manufacturing and maintenance. Laser cleaning is non-abrasive to the surface, environmentally friendly and works at almost neglectable consumable cost. For industrial cleaning tasks requiring high flexibility or the use of portable systems, we developed different series of flexible, handheld laser cleaning systems.

The portable systems only require an electric power supply for operation. Operators can be trained within 1/2 day in our training center in Belgium, onsite or remotely.  The cleaning laser beam is emitted from an ergonomically designed handheld end effector that allows CE compliant one or two-hand usage. The sleek and lightweight design provides for a comfortable operation over hours. Cleaning parameters are selected within seconds using an intuitive HMI on the touch panel interface.

 

Laser cleaning is the latest, the fastest and the most cutting-edge surface precision cleaning technology.

The high energy efficiency and instant high temperature of the laser are used to produce an explosion-like effect on the surface of the product, and the impurities and materials that need to be removed from the surface are stripped and evaporated to obtain a satisfactory high-quality surface treatment effect.

Laser Surface Cleaning systems offers many advantages

Everybody is looking for cleaner and non-invasive cleaning methods

There are a variety of cleaning methods in traditional cleaning industry, such as chemical  and mechanical methods. Now the environmental protection and safety awareness are increasing drastically, environmental protection laws and regulations become more and more stringent, so available chemicals methods in this field become less. Everybody is looking for cleaner and non-invasive cleaning methods. Nevertheless the laser cleaning is characterized by non-abrasive, non-contact, non-thermal effects and suitable for various material surface cleaning, which is considered to be the most reliable, effective and safety solution.

Laser cleaning equipment is a high-tech and latest product of surface cleaning. It is easy to install, operate and automated. Only turn on the power and then you can start to clean  without chemical reagent, medium and water. it is with advantages of manual adjustment of focus, spherical surface cleaning and high cleanliness of cleaning surface.  It can remove the resin, oil contamination, stains, dirt, rust, coating, carbon rests, burned rubbe or plastics, glues and paint on the surface of different shape metal objects and it removes perfectly in the stone carving surface.

COST-SAVING

Minimal preparing time

No disposal cost

No additional gear

Time-saving

 

ECOLOGIC

Eco friendly

No chemicals

No blast media

Consumes Only electricity

 

USERFRIENDLY

No dangerous projectiles

No added products

Low noise operation

 

Laser-Swipe© Series: Cleaning machines with only light

100% Ecologic and economic Cleaning with Laser

Benefits of Laser Cleaning

  • Fast set-up
  • Easy to operate
  • Quiet
  • No clean-up
  • Leaves no residue
  • Highly reliable
  • Easy to automate
  • Low operating costs
  • Virtually maintenance-free
  • No consumable media – no abrasives, chemicals, solvents
  • Green process – no pollution
  • Laser beam settings are precisely adjustable to optimize process speed & gentleness

Laser-Swipe© Series Laser Cleaning is a complete industrial-grade, high precision laser cleaning, and surface conditioning system.

Laser-Swipe© Series is engineered in Belgium and is committed to designing the most eco-friendly and safe laser products in the fiber laser industry.

Laser-Swipe© Series laser cleaning systems are available in a variety of sizes and strengths to handle any application.

2 Axis auto cleaning - perfect result from handheld

Full auto running with perfect cleaning

Laser surface cleaning in detail

Laser cleaning has the characteristics of non-abrasive, non-contact, low heat effect, and applicable to various materials, is very cost effective and is considered to be the most reliable and effective solution.

Laser cleaning machines are finding great applications in the industry today.  Laser beam cleaning is a method that, for quite some time now, is no longer solely implemented for mold cleaning, but that can also be implemented to clean a wide range of different components during processing.
It is often seen that rust, grease, dust, dirt, oxides, paint and other such substrates, form a layer with time over metals and non-metallic products.  And with increasing time the layers get thicker and more engrained in the surface.
The success of laser cleaning as an alternative to conventional cleaning methods can be attributed to the numerous advantages of the process. For one, the method only incurs very low operating costs, since no cleaning agents are used and no waste disposal is required. Secondly, the process is very precise and gentle on surfaces. Finally, the excellent cleaning results that can be achieved with the laser beam are ultimately the decisive factor.
Simply it's the most "GREEN" cleaning technology available today!
The laser evaporates oxides, dirt particles of all kinds and above all removes all impurities from polymer-based lubricants, which are particularly difficult to remove, in a matter of seconds. The remaining surface is perfectly prepared for subsequent machining, e.g. laser welding.

The Advantage of Laser Cleaning: It is a long-term solution.

A laser cleaning machine will serve you longer than any scrubber or rust removing chemical will. The laser does not suffer any wear or tear, and thus can be used and reused over its lifetime.

It’s a non-contact, non-abrasive process.

Home remedies are messy and unhealthy. Scrubbing off rusted surfaces exposes you to impurities which could lead to respiratory complications. Laser cleaning, on the other hand, relies on the laser beam to ablate the surface. There is no physical contact between you and the rust.

No use of chemicals.

Rust remover chemicals can get the job done, but the health implications on their use outweigh their benefit. Such chemicals are not only harsh and abrasive but also emit intense fumes. You will need to wear protective gear such as a respirator, goggles and rubber gloves before using them. However, laser cleaning does not rely on any chemical application. It is the better choice as it does not put your health at risk.

No secondary waste is produced.

Scrubbing off rust from surfaces only disintegrates the rusty particles from the substrate, leaving you with a toxic lump of rust dust at the end of the process. Electrolysis leaves the rust particles floating in the water, which you later have to dispose of. In comparison, laser cleaning is a cleaner process as the rust particles are either vaporized or turned into plasma, leaving no evidence of waste.

High precision.

The focused laser beams have an extremely precise focal edge, allowing you to ablate rust from tough spots that would otherwise be harder to clean with other apparatus. Such include the rust that develops around bolts and rails. Additionally, the high precision allows you to focus the laser beam repeatedly over a specific area to achieve the required depth and result.

It’s effective on all surfaces.

Unlike other rust removal procedures, laser cleaning works on all surfaces that are prone to rusting, including stones, concrete, iron, aluminum (bauxite) or copper.

It does not degrade the substrate.

Scrubbing rusted surfaces significantly degrades the substrate due to friction. Rust removing chemicals, on the other hand, are harsh and corrosive, causing wear and tear that could spoil delicate metals or even weaken their robustness. Laser cleaning in comparison ablates the surface while leaving the substrate untouched.

Laser cleaning in detail

The success of laser cleaning can be attributed to the numerous advantages of the process.

Laser beam cleaning is a method that, for quite some time now, is no longer solely implemented for mold cleaning, but that can also be implemented to clean a wide range of different components during processing. The success of laser cleaning as an alternative to conventional cleaning methods can be attributed to the numerous advantages of the process. For one, the method only incurs very low operating costs, since no cleaning agents are used and no waste disposal is required. Secondly, the process is very precise and gentle on surfaces. Finally, the excellent cleaning results that can be achieved with the laser beam are ultimately the decisive factor. The laser evaporates oxides, dirt particles of all kinds and above all impurities from polymer-based lubricants, which are particularly difficult to remove, in a matter of seconds. The remaining surface is perfectly prepared for subsequent machining, e.g. laser welding.

Laser Cleaning comparison with other cleaning Methods

LASER CLEANING Versus TRADITIONAL CLEANING

Cleaning Method Laser Clean Chemical Clean Dry Ice Clean Mechanical Clean Ultrasonic-Clean Sandblasting
Cleaning interaction non-contact contact material non-contact Mechanical Cleaning agent abbrasive contact
Cleaning Agent Light Chemical reagent Dry ice Abrasive contact material Liquids + cleaning agents Special sand particles
Damage No Yes No Yes No Yes
Cleaning Efficiency High Low Medium Low Medium Medium
Consumables Only electricity Chemical reagent Dry ice Sandpaper, Grinding wheel, abrasive stone/etc. Special cleaning fluid Special sand particles
Cleaning Effect Excellent, high cleanness Ordinary, uneven Good, but uneven Ordinary, uneven Good, but less cleanliness Ordinary, uneven
Precision Precise control, high precision Not control, very low precision Not control, very low precision Not control, medium precision Cannot specify a range to clean Cannot specify a range to clean
Safety/Environmental protection No any pollution Seriously polluting environment No pollution Polluting environment No pollution Polluting environment
Manual Operation Easy operation, hand-held or automatic Complicate operation, high demand from workers, pollution protection measures needed. Easy operation, hand-held or automatic Expend labour, pollution protection measures needed Easy operation, need to add consumables manually Expend labour, pollution protection measures needed
Initial Cost Higher initial cost Low initial cost Medium initial cost High initial cost Low initial cost High initial cost
Working Cost no consumables, very low maintenance cost very high consumable cost high consumable cost high consumable and labor costs medium consumable cost high consumable and labor costs

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